Quick Takeaways
- Nissan has begun third-generation LEAF production at Sunderland, reinforcing its EV36Zero strategy with advanced digital manufacturing and localized EV supply chains.
- The upgraded LEAF delivers up to 622 km WLTP range with 150 kW fast charging, positioning Sunderland as a key European EV production hub.
On December 16, Nissan confirmed that Nissan LEAF third-generation production has officially started at its upgraded Sunderland manufacturing facility, marking a critical milestone in the company’s EV36Zero electrification roadmap. The launch reinforces Nissan’s long-term commitment to scalable electric vehicle manufacturing, advanced digital production systems, and a localized EV supply ecosystem in the UK.
The first vehicle produced is a distinctive two-tone Luminous Teal Evolve variant, equipped with a 75 kW battery pack. Designed for long-distance efficiency, the model delivers up to 622 km of WLTP-certified range and supports 150 kW DC fast charging, enabling approximately 420 km of driving range to be added within 30 minutes. These specifications position the LEAF as a competitive high-range electric passenger car in global EV markets.
Nissan LEAF Third-Generation Production Strengthens EV36Zero Vision
The start of Nissan LEAF third-generation production reflects a GBP 450 million investment across Nissan’s UK manufacturing footprint and its regional supply chain. This investment underpins the EV36Zero strategy, which integrates vehicle production, battery assembly, renewable energy usage, and digital manufacturing technologies into a single operational ecosystem.
Advanced Manufacturing Technologies Power the Sunderland Plant
To support the next-generation LEAF, Nissan has installed new press dies, high-precision robotic systems, and automated laser welding equipment. A fully automated battery installation facility has also been commissioned, enabling faster, safer, and more accurate battery pack integration during assembly.
Workforce capability remains a core focus of the transformation. Extensive training programs have been rolled out to ensure employees are proficient in handling advanced EV manufacturing processes, digital tools, and high-voltage systems, reinforcing operational resilience as EV volumes scale.
Expanded EV Portfolio Planned from Line Two
Beyond the LEAF, Nissan has confirmed that the Sunderland plant will also manufacture the Nissan JUKE EV from next year. Both electric models will be produced on Line Two, further improving production efficiency and enabling shared platforms and processes across multiple EV nameplates.
This dual-model strategy strengthens Nissan’s position in the electric passenger car segment while maximizing the return on investment in advanced manufacturing infrastructure. The Sunderland facility is now positioned as a central hub for Nissan’s European EV production, supporting future growth as demand for electric mobility accelerates.
The first vehicle produced is a distinctive two-tone Luminous Teal Evolve variant, equipped with a 75 kW battery pack. Designed for long-distance efficiency, the model delivers up to 622 km of WLTP-certified range and supports 150 kW DC fast charging, enabling approximately 420 km of driving range to be added within 30 minutes. These specifications position the LEAF as a competitive high-range electric passenger car in global EV markets.
Nissan LEAF Third-Generation Production Strengthens EV36Zero Vision
The start of Nissan LEAF third-generation production reflects a GBP 450 million investment across Nissan’s UK manufacturing footprint and its regional supply chain. This investment underpins the EV36Zero strategy, which integrates vehicle production, battery assembly, renewable energy usage, and digital manufacturing technologies into a single operational ecosystem.
- Key upgrades at the Sunderland plant include the adoption of big data analytics for process optimization, virtual reality tools for production planning, and digital plant mapping to improve efficiency and precision.
Advanced Manufacturing Technologies Power the Sunderland Plant
To support the next-generation LEAF, Nissan has installed new press dies, high-precision robotic systems, and automated laser welding equipment. A fully automated battery installation facility has also been commissioned, enabling faster, safer, and more accurate battery pack integration during assembly.
Workforce capability remains a core focus of the transformation. Extensive training programs have been rolled out to ensure employees are proficient in handling advanced EV manufacturing processes, digital tools, and high-voltage systems, reinforcing operational resilience as EV volumes scale.
Expanded EV Portfolio Planned from Line Two
Beyond the LEAF, Nissan has confirmed that the Sunderland plant will also manufacture the Nissan JUKE EV from next year. Both electric models will be produced on Line Two, further improving production efficiency and enabling shared platforms and processes across multiple EV nameplates.
This dual-model strategy strengthens Nissan’s position in the electric passenger car segment while maximizing the return on investment in advanced manufacturing infrastructure. The Sunderland facility is now positioned as a central hub for Nissan’s European EV production, supporting future growth as demand for electric mobility accelerates.
Nissan press release
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