- Dürr will deliver a complete paint shop and software platform for VW Autoeuropa in Portugal.
- Advanced painting and drying technologies will improve efficiency while reducing energy and material consumption.
On June 18, Dürr announced that it will build a complete paint shop for VW Autoeuropa in Palmela, Portugal. Alongside the new paint facility, the company will deploy an advanced software platform designed to manage and coordinate paint shop operations. The project represents a comprehensive modernization effort that combines production equipment, process optimization technologies, and digital control capabilities within a single integrated solution.
The paint application process will utilize the EcoBell4 Pro Hu system with 2x2K technology. This solution enables the application of both glossy and matte coatings using a single applicator, helping reduce the consumption of cleaning materials. The system incorporates Dürr’s High Transfer Efficiency (HTE) technology, which delivers efficiency levels of up to 90%. Through optimized operating parameters, specialized components, and reduced operating speeds, the technology lowers air consumption by 30% while also reducing paint usage. Lower overspray levels further decrease the energy required for air treatment processes.
The drying stage will be supported by the EcoSmartCure system, an electrically powered oven operating with a stop-and-go process. The technology provides targeted heating and is particularly suited for electric vehicle production requirements. By concentrating heat where it is needed most, the system reduces overall energy consumption, shortens drying times, and lowers carbon emissions compared with conventional drying approaches.
Key Technologies Included in the VW Autoeuropa Paint Shop Project
| Technology | Purpose |
|---|---|
| EcoBell4 Pro Hu with 2x2K | Applies glossy and matte coatings using one applicator while reducing cleaning material use |
| HTE Method | Delivers up to 90% transfer efficiency and reduces paint consumption |
| EcoSmartCure | Provides energy-efficient drying with targeted heating |
| DXQcontrol | Integrates and manages paint shop operations through a unified SCADA platform |
Dürr will also implement its DXQcontrol system to unify the new and existing paint shop operations on a single SCADA platform. The deployment includes modernization of legacy systems and integration of third-party software applications. By consolidating operational controls into one environment, the company aims to improve monitoring, coordination, and process management across the facility.
Beyond the core painting and drying technologies, the project scope includes additional infrastructure such as a paint mixing room, measurement systems, and conveyor systems. Dürr is responsible for managing the complete project from implementation through commissioning. The work will be carried out in multiple phases, with final completion scheduled for mid-2027.
Frequently Asked Questions
What technologies will Dürr install in the new VW Autoeuropa paint shop?
The project includes advanced painting, drying, and digital control technologies designed to improve operational efficiency and sustainability. Dürr will install the EcoBell4 Pro Hu painting system with 2x2K technology, the EcoSmartCure electric drying oven, and the DXQcontrol software platform. Additional facilities include paint mixing rooms, measurement systems, and conveyor equipment. Together, these solutions are intended to reduce paint consumption, lower energy use, improve process integration, and support efficient vehicle production operations at the Palmela facility.
When will the VW Autoeuropa paint shop project be completed?
The complete paint shop modernization project is scheduled to be delivered in multiple implementation phases through mid-2027. Dürr is overseeing the entire project, including equipment installation, software integration, and infrastructure development. The phased approach allows the company to connect new and existing paint shop operations while upgrading legacy systems and integrating third-party software. Once completed, the facility will benefit from advanced production technologies, improved operational efficiency, and enhanced digital control capabilities across the paint shop environment.
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