- Ford is recalling over 548,000 Expedition SUVs due to sharp edge risks.
- Owners will receive notifications while a final remedy is expected in 2027.
Ford has announced a recall affecting 548,463 model year 2018–2024 Expedition SUVs in the United States after identifying a safety concern linked to deterioration of the vehicle's center console trim. The issue involves chrome plating that can bubble or peel over time, potentially creating sharp edges capable of causing injuries to vehicle occupants. The recall is part of the automaker's ongoing safety monitoring efforts and impacts a significant number of vehicles currently operating across the country.
According to the safety notice, passengers who come into contact with the exposed edges may face an elevated risk of cuts or hand injuries. The defect was highlighted by the NHTSA, which stated that the peeling trim can create hazardous sharp surfaces within the vehicle cabin. As interior components age and wear, the chrome finish may detach from the console surface, increasing the likelihood of accidental contact by drivers or passengers.
On September 24, 2025, Ford detected an emerging trend in Vehicle Owner Questionnaires submitted to the NHTSA regarding bubbling and peeling chrome trim on 2019–2020 Ford Expedition vehicles. Among six reported customer complaints, five individuals alleged hand injuries caused by contact with sharp console edges formed after the trim had deteriorated. These reports prompted further investigation into the condition and its potential safety implications.
The supply chain associated with the affected component includes Forvia as the Tier 1 supplier of the center consoles in the United States, while Xinpoint served as the Tier 2 supplier responsible for the console trim component. The investigation into the defect examined the manufacturing and material performance of these interior components over extended vehicle use.
Dealers will inspect the affected vehicles and replace center consoles when necessary at no cost to owners. Notification letters explaining the safety concern are expected to be mailed beginning June 29. Ford also stated that additional communications will be sent once a permanent remedy becomes available, which is currently anticipated in January 2027. Owners are encouraged to monitor official recall notices and arrange service appointments when instructed.
Frequently Asked Questions
Why is Ford recalling Expedition SUVs in the United States?
Ford is recalling certain Expedition SUVs because chrome trim on the center console may peel and create sharp edges that could injure occupants. The issue affects 2018–2024 model year vehicles and was identified following customer complaints submitted to NHTSA. Several owners reported hand injuries after coming into contact with exposed trim edges. Dealers will inspect affected vehicles and replace center consoles if required at no cost, while a final repair solution is expected to become available in early 2027.
What should owners of affected Ford Expedition vehicles do?
Owners of affected vehicles should wait for official recall notifications and schedule inspections with authorized dealers when instructed. Ford plans to begin mailing owner notification letters on June 29, informing customers about the safety risk. Dealers will perform inspections and replace damaged center consoles free of charge if necessary. Additional letters will be issued once a permanent remedy is finalized. Vehicle owners should regularly monitor recall information to ensure timely repairs and reduce potential injury risks.
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