- Ford is recalling over 140,000 Ranger pickups due to wiring harness damage that may lead to fire hazards.
- Dealers will inspect, update software, and replace damaged wiring components to resolve the issue.
Ford Motor Company has issued a recall affecting 2024 to 2026 Ranger pickup trucks due to a potential defect in the sunvisor and headliner wiring harness systems. The recall covers a total of 140,201 units manufactured between December 9, 2022, and December 28, 2025. The issue has been identified as a safety concern because the wiring may degrade over time, increasing the risk of electrical faults that could escalate into more severe hazards.
Cause of Wiring Harness Damage Identified
According to the United States safety authority, the problem originates from excessive tape thickness on the wiring harness or improper routing during installation. These factors can lead to gradual wear and exposure of internal wires. When exposed, the wiring may come into contact with surrounding sheet metal, increasing the likelihood of electrical arcing. Over time, this condition can produce soot accumulation and repeated restarts of the vehicle’s body control module.
Potential Fire Risk in A-Pillar Area
The defect specifically affects the power supply lines for the sunvisor assemblies located on both sides of the vehicle. If a short circuit develops, it may generate heat or sparks within the A-pillar region. This situation significantly raises the risk of a fire event, particularly if the condition remains undetected during vehicle operation. The issue is considered critical because it involves electrical components positioned close to structural elements of the cabin.
Supplier and Manufacturing Details
The affected headliner wiring harness components were supplied by Versigent, based in Troy, Michigan. Manufacturing inconsistencies related to harness preparation and installation processes are believed to have contributed to the defect. These inconsistencies highlight the importance of quality control in electrical subsystem integration, especially in areas where wiring proximity to metal surfaces can create safety vulnerabilities.
Inspection and Repair Measures Announced
As part of the corrective action plan, authorized dealers will carry out a detailed inspection of the wiring harness condition in affected vehicles. If damage is detected, the wiring components will be replaced accordingly. Additionally, a software update for the body control module will be performed to improve system response and reduce the likelihood of repeated electrical interruptions. These steps are designed to eliminate the root cause and mitigate associated risks.
Recall Timeline and Customer Notification
Vehicle owners are expected to begin receiving official recall notifications starting April 27. The recall process ensures that customers are informed about the potential hazard and guided through the necessary service procedures. Owners are advised to schedule inspections promptly to avoid prolonged exposure to the identified risk and ensure continued safe operation of their vehicles.
Frequently Asked Questions
What is the reason behind the Ford Ranger recall for 2024-2026 models?
The recall has been initiated due to potential damage in the sunvisor and headliner wiring harnesses, which can lead to electrical shorts and increase fire risk. The issue arises from improper installation or excessive harness tape thickness, causing exposed wires to contact metal surfaces. Over time, this may result in arcing, soot formation, and repeated body control module restarts, ultimately posing a safety concern for vehicle occupants.
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