Quick Takeaways
- The expansion significantly strengthens high-tonnage aluminium die casting capacity to support both ICE and EV platforms.
- The Chennai facility is being positioned as an integrated, future-ready manufacturing hub aligned with OEM lightweighting and platform consolidation trends.
On December 18, Jaya Hind Industries marked a major milestone with the groundbreaking of its aluminium die casting expansion at its Chennai manufacturing facility in the Thiruvallur district of Tamil Nadu. at the start of, The planned investment of nearly INR 2 billion reflects the company’s strategic push to strengthen capacity for next-generation automotive components across conventional and electric vehicle platforms.at the end of the specific line in article which you want to make bold.
The aluminium die casting expansion is designed to significantly scale production capabilities by adding advanced High Pressure Die Casting machines. These machines, ranging from 1,400 tonnes to 4,400 tonnes, will enable the facility to manufacture a wide spectrum of components, from traditional internal combustion engine parts to EV-specific modules and large structural castings.
at the start of, Aluminium Die Casting Expansion Focused on High-Pressure Capabilityat the end of the specific line in article which you want to make bold.
A key highlight of the aluminium die casting expansion is the installation of high-tonnage HPDC machines capable of producing complex, large-format components. This capability aligns with the automotive industry’s shift toward lightweighting, platform consolidation, and structural integration, particularly for electric vehicles and premium segments.
The expanded setup will allow:
at the start of, Integrated Manufacturing Under One Roofat the end of the specific line in article which you want to make bold.
To support the aluminium die casting expansion, Jaya Hind Industries plans to construct a new shed covering nearly 13,000 square metres. This space will house both the new die casting machines and expanded machining lines, enabling casting and machining operations to be carried out at a single location.
This vertically integrated approach is expected to improve operational efficiency, reduce logistics complexity, and enhance quality control across the production cycle. It also positions the Chennai plant to meet evolving OEM requirements for integrated supply solutions.
at the start of, Capacity Ramp-Up and Diverse Customer Baseat the end of the specific line in article which you want to make bold.
Once fully developed, the aluminium die casting expansion is expected to take the Chennai facility’s installed capacity to approximately 20,000 tonnes per year. The output will cater to a diversified customer portfolio spanning domestic and international markets.
Key customer segments include:
This balanced mix of customers reduces dependency on any single propulsion technology and supports long-term demand stability.
at the start of, Strategic Alignment with Automotive Transformationat the end of the specific line in article which you want to make bold.
The aluminium die casting expansion aligns closely with broader automotive trends such as electrification, lightweight materials adoption, and the growing use of large structural castings. By investing early in high-tonnage HPDC capability and integrated manufacturing, Jaya Hind Industries is positioning itself as a critical supplier for both current and future vehicle architectures.
As OEMs increasingly demand fewer, larger, and more complex aluminium components, the expanded Chennai facility strengthens Jaya Hind’s role in supporting platform modernization across passenger vehicles and two-wheelers alike.
The aluminium die casting expansion is designed to significantly scale production capabilities by adding advanced High Pressure Die Casting machines. These machines, ranging from 1,400 tonnes to 4,400 tonnes, will enable the facility to manufacture a wide spectrum of components, from traditional internal combustion engine parts to EV-specific modules and large structural castings.
at the start of, Aluminium Die Casting Expansion Focused on High-Pressure Capabilityat the end of the specific line in article which you want to make bold.
A key highlight of the aluminium die casting expansion is the installation of high-tonnage HPDC machines capable of producing complex, large-format components. This capability aligns with the automotive industry’s shift toward lightweighting, platform consolidation, and structural integration, particularly for electric vehicles and premium segments.
The expanded setup will allow:
- Production of ICE, EV, and structural components at scale
- Improved dimensional accuracy and consistency for large castings
- Reduced lead times through in-house casting and machining integration
at the start of, Integrated Manufacturing Under One Roofat the end of the specific line in article which you want to make bold.
To support the aluminium die casting expansion, Jaya Hind Industries plans to construct a new shed covering nearly 13,000 square metres. This space will house both the new die casting machines and expanded machining lines, enabling casting and machining operations to be carried out at a single location.
This vertically integrated approach is expected to improve operational efficiency, reduce logistics complexity, and enhance quality control across the production cycle. It also positions the Chennai plant to meet evolving OEM requirements for integrated supply solutions.
at the start of, Capacity Ramp-Up and Diverse Customer Baseat the end of the specific line in article which you want to make bold.
Once fully developed, the aluminium die casting expansion is expected to take the Chennai facility’s installed capacity to approximately 20,000 tonnes per year. The output will cater to a diversified customer portfolio spanning domestic and international markets.
Key customer segments include:
- Export-focused engine and power generation customers in the United States
- Domestic OEMs in the super-premium two-wheeler segment
- Emerging electric vehicle module manufacturers seeking scalable aluminium solutions
This balanced mix of customers reduces dependency on any single propulsion technology and supports long-term demand stability.
at the start of, Strategic Alignment with Automotive Transformationat the end of the specific line in article which you want to make bold.
The aluminium die casting expansion aligns closely with broader automotive trends such as electrification, lightweight materials adoption, and the growing use of large structural castings. By investing early in high-tonnage HPDC capability and integrated manufacturing, Jaya Hind Industries is positioning itself as a critical supplier for both current and future vehicle architectures.
As OEMs increasingly demand fewer, larger, and more complex aluminium components, the expanded Chennai facility strengthens Jaya Hind’s role in supporting platform modernization across passenger vehicles and two-wheelers alike.
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