Quick Takeaways
- Hindalco aluminium expansion Odisha strengthens India’s aluminium and EV supply chain.
- The expansion reinforces Odisha’s position as a national aluminium manufacturing hub.
On January 27, 2026, Hindalco aluminium expansion Odisha was formally announced as the company unveiled a major capacity build-up covering smelting and downstream manufacturing facilities in the state. The announcement was made in Mumbai and Odisha, marking a significant milestone in Hindalco’s long-term growth and localisation strategy.
The metals flagship of the Aditya Birla Group confirmed a 3.6 lakh-tonne-per-annum smelter expansion at its Aditya Aluminium complex in Sambalpur. Alongside this, Hindalco commissioned a 1.7 lakh-tonne-per-annum flat rolled products facility and a battery-grade aluminium foil manufacturing unit, strengthening its downstream capabilities.
Hindalco Aluminium Expansion Odisha Backed by Large Investments
The flat rolled products and battery foil facilities represent an investment of ₹4,500 crore and form part of Hindalco’s wider capital expenditure roadmap. Overall, around ₹37,000 crore has been earmarked specifically for Odisha operations, out of the company’s total planned growth capex of ₹55,000 crore across India.
The projects were inaugurated by the Honourable Chief Minister of Odisha, Shri Mohan Charan Majhi. These investments are designed to enhance domestic manufacturing, reduce import dependence, and support emerging sectors such as electric mobility and energy storage.
India’s First Battery-Grade Aluminium Foil Facility
A key highlight of the Hindalco aluminium expansion Odisha is the commissioning of India’s first battery-grade aluminium foil manufacturing facility. The plant draws its input directly from the flat rolled products complex, enabling tighter quality control and higher value addition within the country.
The battery foil facility is capable of supporting up to 100 GWh of lithium-ion cell manufacturing capacity. This development is expected to significantly reduce reliance on imported battery materials and accelerate the localisation of critical components for electric vehicles and stationary energy storage systems.
Reducing Imports and Supporting Energy Transition
Hindalco currently accounts for over 50 percent of India’s flat rolled aluminium market, while nearly 40 percent of flat rolled aluminium demand is met through imports. The new FRP capacity is projected to cut India’s flat rolled aluminium import dependence by almost half, improving competitiveness in high-grade aluminium products.
The smelter expansion also aligns with energy transition goals. A portion of the facility’s power requirement is planned to be met through round-the-clock renewable energy, helping lower carbon intensity while supporting sustainable growth.
Leadership Views on Integrated Growth
Kumar Mangalam Birla, Chairman of the Aditya Birla Group, emphasized that India’s manufacturing growth depends on integration, value addition, and sustainability. He highlighted Hindalco’s focus on building a fully integrated aluminium ecosystem from upstream resources to high-value downstream products, strengthening self-reliance and supporting critical sectors. He also acknowledged Odisha’s long-standing partnership in Hindalco’s growth journey.
Satish Pai, Managing Director of Hindalco Industries Limited, stated that the flat rolled products expansion and smelter growth at Sambalpur demonstrate the company’s integrated upstream-downstream strategy. He noted that this approach enables the delivery of high-quality aluminium solutions across packaging, defence, electric mobility, renewable energy, and advanced manufacturing.
Operations, Employment, and Sustainability Impact
Hindalco has partnered with Odisha for over 15 years and has already invested more than ₹25,000 crore across bauxite mining, alumina refining, aluminium smelting, and downstream manufacturing in the state. Its integrated operations link upstream resources with high-value products such as flat rolled aluminium and battery foil.
The broader investment pipeline includes the smelter expansion, FRP and battery foil units, Kansariguda alumina refinery, Meenakshi coal mine, white fused alumina production, and ancillary manufacturing facilities, reinforcing Odisha’s status as a national aluminium hub.
Hindalco’s integrated operations currently employ nearly 23,000 people, with the next phase expected to generate over 15,000 additional direct and indirect jobs. Sustainability remains central to the company’s growth, supported by renewable energy integration, advanced technologies, and responsible resource management. Through continued investments and localisation, the Hindalco aluminium expansion Odisha supports Make in India, Atmanirbhar Bharat, and India’s transition to clean energy while strengthening the domestic electric vehicle ecosystem.
The metals flagship of the Aditya Birla Group confirmed a 3.6 lakh-tonne-per-annum smelter expansion at its Aditya Aluminium complex in Sambalpur. Alongside this, Hindalco commissioned a 1.7 lakh-tonne-per-annum flat rolled products facility and a battery-grade aluminium foil manufacturing unit, strengthening its downstream capabilities.
Hindalco Aluminium Expansion Odisha Backed by Large Investments
The flat rolled products and battery foil facilities represent an investment of ₹4,500 crore and form part of Hindalco’s wider capital expenditure roadmap. Overall, around ₹37,000 crore has been earmarked specifically for Odisha operations, out of the company’s total planned growth capex of ₹55,000 crore across India.
The projects were inaugurated by the Honourable Chief Minister of Odisha, Shri Mohan Charan Majhi. These investments are designed to enhance domestic manufacturing, reduce import dependence, and support emerging sectors such as electric mobility and energy storage.
India’s First Battery-Grade Aluminium Foil Facility
A key highlight of the Hindalco aluminium expansion Odisha is the commissioning of India’s first battery-grade aluminium foil manufacturing facility. The plant draws its input directly from the flat rolled products complex, enabling tighter quality control and higher value addition within the country.
The battery foil facility is capable of supporting up to 100 GWh of lithium-ion cell manufacturing capacity. This development is expected to significantly reduce reliance on imported battery materials and accelerate the localisation of critical components for electric vehicles and stationary energy storage systems.
Reducing Imports and Supporting Energy Transition
Hindalco currently accounts for over 50 percent of India’s flat rolled aluminium market, while nearly 40 percent of flat rolled aluminium demand is met through imports. The new FRP capacity is projected to cut India’s flat rolled aluminium import dependence by almost half, improving competitiveness in high-grade aluminium products.
The smelter expansion also aligns with energy transition goals. A portion of the facility’s power requirement is planned to be met through round-the-clock renewable energy, helping lower carbon intensity while supporting sustainable growth.
Leadership Views on Integrated Growth
Kumar Mangalam Birla, Chairman of the Aditya Birla Group, emphasized that India’s manufacturing growth depends on integration, value addition, and sustainability. He highlighted Hindalco’s focus on building a fully integrated aluminium ecosystem from upstream resources to high-value downstream products, strengthening self-reliance and supporting critical sectors. He also acknowledged Odisha’s long-standing partnership in Hindalco’s growth journey.
Satish Pai, Managing Director of Hindalco Industries Limited, stated that the flat rolled products expansion and smelter growth at Sambalpur demonstrate the company’s integrated upstream-downstream strategy. He noted that this approach enables the delivery of high-quality aluminium solutions across packaging, defence, electric mobility, renewable energy, and advanced manufacturing.
Operations, Employment, and Sustainability Impact
Hindalco has partnered with Odisha for over 15 years and has already invested more than ₹25,000 crore across bauxite mining, alumina refining, aluminium smelting, and downstream manufacturing in the state. Its integrated operations link upstream resources with high-value products such as flat rolled aluminium and battery foil.
The broader investment pipeline includes the smelter expansion, FRP and battery foil units, Kansariguda alumina refinery, Meenakshi coal mine, white fused alumina production, and ancillary manufacturing facilities, reinforcing Odisha’s status as a national aluminium hub.
Hindalco’s integrated operations currently employ nearly 23,000 people, with the next phase expected to generate over 15,000 additional direct and indirect jobs. Sustainability remains central to the company’s growth, supported by renewable energy integration, advanced technologies, and responsible resource management. Through continued investments and localisation, the Hindalco aluminium expansion Odisha supports Make in India, Atmanirbhar Bharat, and India’s transition to clean energy while strengthening the domestic electric vehicle ecosystem.
Company Press Release
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