Ultraviolette BIGGA Factory to Boost Production in Hosur

Ultraviolette BIGGA Factory Planned For Hosur

Ultraviolette has announced plans to establish its BIGGA (Big Global Ambition) Factory at SIPCOT Industrial Park in Shoolagiri, Hosur, Tamil Nadu. The new manufacturing facility will produce the company's Tesseract electric scooter while also supporting production of future models. The project is planned to expand Ultraviolette's manufacturing footprint beyond its existing Bengaluru facility and provide additional capacity as demand develops. The company plans to ramp annual production to 250,000 vehicles in phases, while the infrastructure is designed to support expansion to 500,000 units annually. The facility is also expected to create approximately 2,000 jobs during its initial phase, with employment projected to increase over the following five years as operations scale.

BIGGA Factory To Manufacture Tesseract

The BIGGA Factory is intended to manufacture the Tesseract electric scooter and provide production capacity for Ultraviolette's future portfolio. According to the company, that portfolio will cover Sports, Crossover, Cruiser and Street motorcycle segments, alongside scooters. Ultraviolette co-founder and CEO Narayan Subramaniam said the facility is designed to provide the manufacturing capacity needed to scale the Tesseract and future products. The Bengaluru plant will continue its existing operations, allowing the company to add capacity at Hosur without replacing its current manufacturing base. This two-facility approach is intended to support the company's planned product expansion as production volumes increase.

Industry 4.0 Systems Planned At Hosur Plant

The Hosur facility is being developed around Industry 4.0 manufacturing principles, with a Manufacturing Execution System planned to enable real-time production track-and-trace. The plant will also use digital lean manufacturing and digital quality systems as part of its production setup. Automation planned for key processes includes collaborative robots for sorting, welding and assembly, automated assembly fool-proofing, and vision-based inspection systems. Ultraviolette says these systems are intended to support production precision, consistency and efficiency. Together, the planned digital and automated processes establish the manufacturing framework for scaling vehicle output while maintaining controlled production and quality processes.

Production Capacity Designed For Future Expansion

A specialized test track will be used to evaluate vehicles before dispatch, adding an on-site testing stage to the production process. The facility has been designed so Tesseract production can be progressively increased while also providing manufacturing infrastructure for future products. The phased capacity plan gives the plant an initial path toward 250,000 vehicles annually, with infrastructure capable of supporting 500,000 units per year as demand increases. This approach allows production to scale in stages rather than requiring the full potential capacity to be activated immediately. The facility therefore combines current product manufacturing needs with longer-term expansion capability.

BIGGA Factory To Operate Alongside Bengaluru Facility

The Tamil Nadu government will facilitate land allotment for the BIGGA Factory at SIPCOT Industrial Park in Shoolagiri. Ultraviolette identified the site's proximity to Bengaluru, its R&D operations and its existing supplier network as factors behind the location decision. CTO and co-founder Niraj Rajmohan said the Hosur location provides access to an established automotive ecosystem and supply chain. The company intends the facility's production capabilities to support expansion into India and international markets. The new plant will therefore operate alongside the Bengaluru facility while adding manufacturing capacity closer to the supplier and automotive ecosystem serving the company's broader operations.

Industry Impact & Outlook

The BIGGA Factory could strengthen Ultraviolette's ability to move from a single major manufacturing base toward a larger, phased production network as its product portfolio expands. The planned 250,000-vehicle annual capacity, scalable to 500,000 units, would give the company substantial room to increase output if demand develops as expected. The Hosur location may also support closer integration with the existing supplier ecosystem and R&D operations around Bengaluru. For the Indian electric two-wheeler market, the project signals an emphasis on manufacturing scale, automation and product diversification. The next key steps will be facility development, phased production ramp-up and the introduction of future models supported by the new infrastructure.

Frequently Asked Questions

What will the Ultraviolette BIGGA Factory produce?
The BIGGA Factory is Ultraviolette's planned manufacturing facility at SIPCOT Industrial Park in Shoolagiri, Hosur, Tamil Nadu, designed to produce the Tesseract and support future models. The plant is planned to reach 250,000 vehicles of annual capacity in phases, with infrastructure that can scale to 500,000 units as demand increases. It will operate alongside the company's Bengaluru manufacturing facility and use Industry 4.0 systems, including a Manufacturing Execution System, digital quality tools, automation and vision-based inspection. The project is also expected to create approximately 2,000 jobs initially, with employment increasing as operations expand.