Twisted Group Acquisition Expands In-House Vehicle Engineering

The Twisted Group acquisition of Coventry-based SAC & Co. Engineering Design Ltd. adds specialist capabilities in 3D geometry scanning, engineering surfacing design, custom tooling, and hand-crafted sheet metal fabrication to its automotive and marine operations. The transaction responds to increasing demand for specialist in-house manufacturing expertise while strengthening the company’s ability to manage more stages of niche vehicle development internally. SAC & Co. will retain its name, corporate structure, and Coventry operating base, while continuing to serve external customers alongside projects undertaken for Twisted Group.

How SAC & Co. Supports Twisted’s Vehicle Programs

SAC & Co. has worked as a specialist partner to Twisted Group for many years and played a pivotal role in developing the TRRC, Twisted’s bespoke reinterpretation of the classic two-door Range Rover. For the project, SAC & Co. completed full 3D scanning of the donor vehicle geometry, supported surfacing development, created dedicated tooling, and continues to manufacture the hand-crafted 1.5mm aluminum outer body panels. The work combines digital geometry capture with engineering, tooling, and fabrication skills that are particularly relevant to low-volume, highly customized vehicle production. SAC & Co. Engineering Design Ltd. will now operate within the wider group structure.

Twisted Group Expands Manufacturing Capabilities

Jake Cronk, Chief Operating Officer of Twisted Group, said: "Acquiring SAC & Co. is a pivotal operational move for Twisted Group. Having worked with Steve Charlton and his team for years, we now bring their scanning, engineering, surfacing, tooling & fabrication capabilities directly into the business, completing our cradle-to-grave manufacturing capability. Combined with carbon fibre and advanced composite specialist KS Composites, Twisted Marine and Twisted Automotive, we now possess the ultimate toolbox for niche manufacturing as we expand in North America and other international markets." The statement links the acquisition to a broader expansion strategy spanning specialist manufacturing capabilities and international markets, including the United States.

Management and Operations Remain in Coventry

SAC & Co. will continue operating under its existing name and corporate structure, with Steve Charlton remaining Managing Director and responsible for day-to-day operations. The transaction is intended to support production streamlining, higher efficiency, and greater manufacturing capacity while allowing the business to maintain its external client relationships. Charlton said: "Joining Twisted Group is a natural evolution of a relationship built over many years. Our expertise in digital scanning & engineering, rapid tooling, and hand fabrication aligns perfectly with Twisted’s uncompromising standards. Operating within the Twisted Group structure gives us the resources and stability to expand our capabilities while maintaining complete continuity for our existing commercial client relationships." The Coventry base therefore remains central to SAC & Co.’s operations after the transaction.

International Expansion and TRRC Production

The transaction forms part of Twisted Group’s strategy to expand internationally, invest in infrastructure in the United States, and develop future niche vehicle platforms. The acquisition also brings additional specialist processes closer to Twisted’s core operations, potentially supporting tighter coordination between vehicle design, tooling, body fabrication, and final production. The TRRC remains available to order globally, with production limited to 12 build slots per year and a starting price of £350,000, underscoring the highly exclusive and low-volume nature of the program. The deal provides additional manufacturing capability as Twisted Group pursues its international growth plans.

Industry Impact & Outlook

The acquisition strengthens Twisted Group’s vertically integrated manufacturing model by bringing scanning, surfacing, tooling, and sheet metal fabrication closer to its vehicle development activities. For the niche vehicle sector, greater in-house control can support coordination and production efficiency when programs require highly customized components and low-volume manufacturing. The continued Coventry operation also preserves SAC & Co.’s external customer activity while giving it access to the broader group’s resources. With Twisted Group targeting international expansion, United States infrastructure investment, and future niche vehicle platforms, the combined capabilities could become increasingly important to its ability to scale specialized manufacturing without changing the character of its bespoke programs.

Frequently Asked Questions

What does Twisted Group’s acquisition of SAC & Co. add?
The acquisition brings 3D scanning, engineering surfacing, tooling, and hand-fabrication capabilities into Twisted Group’s wider manufacturing operation. SAC & Co. will retain its name, Coventry base, corporate structure, and external client relationships, while continuing to support Twisted projects. Steve Charlton remains Managing Director and will lead day-to-day operations. The transaction is intended to streamline production, improve efficiency, and expand capability as Twisted develops future niche vehicle platforms and pursues international growth. The TRRC remains available globally with 12 build slots annually and a starting price of £350,000.