Quick Takeaways
  • Maruti Suzuki increased Kharkhoda facility capacity to 500,000 units annually.
  • The company’s total installed production capacity has now reached 2.65 million units.

Maruti Suzuki India has initiated commercial production operations at the second manufacturing plant within its Kharkhoda facility in Haryana. The latest expansion adds an annual production capacity of 250,000 units, further strengthening the automaker’s manufacturing footprint in India. With the commissioning of the second production line, the company’s overall installed annual manufacturing capacity across all facilities has increased to 2.65 million units.

The company currently operates multiple manufacturing facilities located in Gurugram, Manesar, Hansalpur and Kharkhoda. Maruti Suzuki had earlier started production at the first Kharkhoda plant in February 2025 with an annual capacity of 250,000 units. The newly operational second plant doubles the production capability of the Kharkhoda manufacturing hub to 500,000 units annually, making it one of the company’s major production centers in northern India.

Maruti Suzuki Production Capacity Distribution Across India

The expansion is part of the automaker’s previously announced strategy to increase production capacity by 500,000 units during FY2026-27. According to the company, the Kharkhoda facility currently manufactures the Brezza compact SUV and the Victoris mid-size SUV. Once the complete development of the site is finished, the facility is expected to achieve an annual production capability of 1 million units.

Manufacturing Facility Annual Production Capacity
Gurugram 500,000 Units
Manesar 900,000 Units
Hansalpur 750,000 Units
Kharkhoda 500,000 Units

The company stated that the expansion program is aimed at supporting future demand growth while improving manufacturing efficiency across its operations. The additional capacity is expected to support rising demand for utility vehicles and strengthen supply capabilities in the domestic passenger vehicle market. The Kharkhoda facility also plays an important role in Maruti Suzuki’s long-term manufacturing roadmap, with further scalability planned as additional production lines are introduced in the coming years.

Frequently Asked Questions

What is the new production capacity added at the Kharkhoda facility?
The second production plant at the Kharkhoda facility adds 250,000 units of annual manufacturing capacity for Maruti Suzuki India. With this expansion, the total annual production capacity at the Kharkhoda site has increased to 500,000 units. The facility is part of the company’s long-term production expansion strategy in India and is expected to eventually reach 1 million units of annual manufacturing capability once all planned phases are operational.

What is Maruti Suzuki India’s total manufacturing capacity after the expansion?
Following the commencement of production at the second Kharkhoda plant, Maruti Suzuki India’s total installed annual production capacity has increased to 2.65 million units. The company operates manufacturing facilities in Gurugram, Manesar, Hansalpur and Kharkhoda. The latest expansion supports the company’s broader production growth strategy and helps strengthen its manufacturing network to meet increasing demand in the Indian passenger vehicle market.

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