LADA Azimut Bumper Production Begins with Fully Automated Manufacturing at AvtoVAZ

AvtoVAZ has officially begun LADA Azimut bumper production for its new crossover model, marking another milestone in the vehicle's manufacturing program. The company's plastics division started producing front bumpers on June 24 using a fully automated manufacturing process designed to improve production efficiency and consistency. The new production line combines advanced molding technology with automated handling systems, enabling high-volume manufacturing while maintaining uniform product quality throughout every production cycle.

Fully Automated Bumper Manufacturing Process

The bumpers are manufactured using an automated molding process in which plastic material is heated to temperatures exceeding 200°C before being injected into molds under pressure. Every stage of production, including molding, cooling, and automated removal of the finished component, operates without manual intervention. The complete manufacturing cycle requires approximately 77 seconds to produce a single bumper, supporting efficient and repeatable production for the LADA Azimut crossover.

Production Upgrades Introduced for LADA Azimut

To support the new bumper manufacturing program, AvtoVAZ enhanced its painting operations by implementing an updated program for robotic painting systems. The company also integrated a compressed-air blowing system into the production line to optimize the painting process. These upgrades are intended to improve coating quality while ensuring smooth integration with the automated manufacturing workflow established for the new crossover model.

Bumper Assembly Process Enhanced

The bumper assembly operation has also been modernized for the LADA Azimut. Rather than installing individual components separately, the bumper is fitted as a pre-assembled module. This integrated module includes lighting components, parking sensors, air ducts, and decorative trim elements before installation onto the vehicle. The updated assembly approach streamlines production while simplifying vehicle assembly operations and improving manufacturing efficiency.

Frequently Asked Questions

How are the LADA Azimut bumpers manufactured?
The LADA Azimut bumpers are produced through a fully automated manufacturing process that combines high-temperature plastic molding with automated handling systems. Plastic is heated to more than 200°C and molded under pressure before the finished bumper is automatically cooled and removed from the mold. The complete manufacturing cycle takes around 77 seconds, allowing consistent production quality and efficient high-volume manufacturing.

What production improvements were introduced for the LADA Azimut bumper?
AvtoVAZ upgraded both its painting and assembly operations to support LADA Azimut bumper production. The company introduced new robotic painting programs together with a compressed-air blowing system to improve the painting process. In addition, the bumper is now installed as a pre-assembled module containing lighting components, parking sensors, air ducts, and decorative parts, helping streamline vehicle assembly.