Dexerials Expands ACF Production Capacity at Kanuma Plant

Dexerials Expands ACF Production at Kanuma Plant No. 2

On September 14, Dexerials Corporation announced completion of a new building at its Kanuma Plant No. 2 in Kanuma City, Tochigi Prefecture, and said production of anisotropic conducting film (ACF) will begin there. The expansion increases the company's ACF production capacity to approximately 1.5 times its previous level. Dexerials has also incorporated equipment with a strong emphasis on Business Continuity Planning (BCP), reflecting the need to maintain manufacturing operations during disruptions. ACF is used in applications including automotive displays, and the company anticipates market expansion for the material.

New Facility Adds BCP-Focused Production Infrastructure

The new building was designed to support continued manufacturing while improving operational resilience at the Kanuma site. A cogeneration system, which combines heat and power supply, has been installed to provide a continuous power supply even during blackouts. This capability forms a central part of the facility's BCP-oriented design, helping maintain production conditions when normal electrical service is interrupted. By incorporating resilience measures directly into the new manufacturing building, Dexerials Corporation is expanding ACF capacity while also addressing continuity requirements associated with the operation of an advanced production facility.

Automation More Than Doubles Per-Person Productivity

Dexerials has also introduced automation intended to substantially improve productivity within the new facility. Automated transport robots and automated warehouses are being used to support material movement and storage operations. According to the company, these measures have improved per-person productivity to more than twice the level of its existing facilities. The combination of automated transportation and warehousing therefore represents a significant operational feature of the expansion, alongside the increase in ACF production capacity. These systems are integrated into the new building as part of its broader approach to efficient and resilient manufacturing.

Kanuma Facility Specifications and Production Expansion

The newly constructed building is three stories high and has a total floor area of 24,145 square meters. Its construction expands the manufacturing footprint of the Kanuma Plant No. 2 while providing the space required for additional ACF production equipment and automated systems. The capacity increase to approximately 1.5 times the previous level is the central production outcome of the project. ACF's use in applications such as automotive displays also connects the facility expansion with anticipated growth in the material's market, making the additional manufacturing capacity relevant to future demand for the product.

ACF Production Capacity and New Building Specifications

The new Kanuma Plant No. 2 building combines increased ACF manufacturing capacity with infrastructure focused on operational continuity and automation. The facility's physical scale, power-generation capability, and automated logistics systems are designed to support production while improving productivity compared with existing facilities. The following table presents the specific construction, capacity, automation, and productivity details stated by Dexerials in its announcement, without changing or recalculating the supplied figures.

Industry Impact & Outlook

Dexerials' expansion increases available ACF manufacturing capacity while combining production growth with automation and power-continuity measures at a single facility. The development is particularly relevant to applications such as automotive displays because the company anticipates an expanding ACF market. The use of automated transport robots and automated warehouses could also change how efficiently the expanded production footprint is utilized, while the cogeneration system is intended to support continuity during blackouts. The immediate next step is the start of ACF production in the new building, with the facility's expanded capacity positioned to support Dexerials' response to future market demand.

Frequently Asked Questions

What is Dexerials expanding at Kanuma Plant No. 2?
The company completed a new building for anisotropic conducting film production and expanded capacity to approximately 1.5 times its previous level at the Kanuma facility. The new building is three stories high and has a total floor area of 24,145 square meters, while also incorporating equipment focused on Business Continuity Planning. A cogeneration system is designed to provide continuous power even during blackouts, and automated transport robots and automated warehouses have been introduced to improve operational productivity. Dexerials said per-person productivity at the new facility has improved to more than twice the level of existing facilities.

Why is the new Dexerials facility significant for ACF production?
The facility combines higher anisotropic conducting film capacity with automation and infrastructure designed to support production continuity, creating several operational changes within the expanded manufacturing site. ACF is used for applications including automotive displays, and Dexerials anticipates market expansion for the material. The new building increases production capacity to approximately 1.5 times the previous level while its automated transport robots and automated warehouses improve per-person productivity to more than twice the level of existing facilities. Its cogeneration system is also designed to maintain power supply during blackouts, supporting the site's BCP-focused manufacturing approach.