- CUPRA has activated full production of the Raval EV at its upgraded Martorell facility.
- The plant features advanced robotics, precision systems, and zero-emission paint technology.
CUPRA has officially started full-scale production activities for the Raval EV after completing a major modernization program at its Martorell manufacturing facility. Announced on June 15, the upgrade involved redesigning approximately 160,000 square meters of production space, while Production Line 1 is now fully operational for the new electric vehicle. The extensive transformation reflects the company’s focus on advanced manufacturing technologies, higher efficiency, and future-ready electric mobility production as demand for next-generation vehicles continues to grow across the industry.
The production process has been carefully designed to ensure efficient assembly of the vehicle from start to finish. Modern facilities, a highly trained workforce, improved industrial processes, and around 1,000 newly installed robots work together across the manufacturing line. These enhancements enable greater consistency, productivity, and quality control during vehicle assembly. The modernization also strengthens the plant’s capability to handle complex electric vehicle production requirements while maintaining high manufacturing standards and operational flexibility.
At the upgraded facility in Spain, advanced technologies play a key role in ensuring production accuracy. The PXL press system is capable of manufacturing nearly four million parts annually, supporting large-scale vehicle output. In addition, a dedicated measurement system equipped with robots, cameras, and sensors continuously verifies vehicle dimensions and alignment. This integrated quality-control process allows precise adjustments throughout production, helping maintain strict tolerances and ensuring that every vehicle meets required engineering specifications.
Heavy structural assembly operations are supported by large Titan robots that handle components such as side panels with high precision and efficiency. The plant also incorporates a sophisticated laser cabin dedicated to roof welding, enabling accurate and reliable joining processes. These advanced manufacturing systems reduce variability while improving structural integrity. By combining automation with precision technologies, the facility aims to deliver consistent product quality while increasing manufacturing speed for the Raval EV program.
Sustainability is another important feature of the upgraded manufacturing site. The plant now uses an electric paint oven designed to generate zero carbon emissions during operation. This development aligns with broader efforts across the automotive industry to reduce environmental impact and improve energy efficiency in manufacturing. By integrating cleaner production technologies, the facility supports more sustainable vehicle manufacturing while maintaining high productivity and quality standards for electric mobility solutions.
Battery integration is managed through a dedicated battery systems assembly plant, where battery packs are assembled before being transported to the vehicle production line. The transfer takes place via a 600-metre covered bridge connecting both facilities. Once delivered, the battery is combined with the vehicle platform and electric motor before final installation into the car. This streamlined process improves logistics efficiency and supports seamless integration of critical electric powertrain components during assembly.
Frequently Asked Questions
What upgrades were introduced at the CUPRA Martorell plant for Raval EV production?
The Martorell plant underwent extensive modernization to support large-scale Raval EV manufacturing operations. Approximately 160,000 square meters were redesigned, while Production Line 1 became fully operational. The facility now includes around 1,000 robots, a PXL press system producing four million parts annually, advanced measurement technologies, Titan robots for heavy assembly tasks, laser roof welding equipment, and a zero-emission electric paint oven. These upgrades improve efficiency, precision, sustainability, and overall manufacturing capability for electric vehicle production.
How is the battery integrated into the Raval EV production process?
The battery assembly process has been designed to ensure efficient integration into the vehicle manufacturing flow. Batteries are assembled at a dedicated battery systems facility and transported through a 600-metre covered bridge to the main production line. There, the battery is combined with the electric motor and vehicle platform before final installation into the car. This integrated logistics setup streamlines production, improves operational efficiency, and supports consistent assembly quality for the Raval EV.
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